Staple Set (Tufted) Strip & Block Brushes

Stapled set (tufted) brushes are made by stapling tufts of filaments into pre drilled blocks of plywood, hardwood, nylon, polypropylene, polyethylene, rubber or leather.

The doubled over tuft is secured with a staple at the base of the pre drilled hole. The brush filaments are then trimmed or cut to the required height at a separate trimming station, this type of brush offers the customer a wider range of individual brush design options from single tuft to complex multiple row brush designs.

Stapled set brushes can be produced on our computer controlled brush making machines in straight or angled tufts of filament using just about any type and size of bristle material and can be made in straight lengths of up to 3000mm long and 500mm wide in various thicknesses and bristle heights.

Filling tool sizes available 3, 3.5, 4.5, 5, 6, 6.5, 7.5 ,8.0, 8.5, 9.5, 10 & 12mm. Full range of Filaments available - All synthetic fibres from 0.005" (0.13mm) to 0.180" (3.0mm). All types of hairs, natural fibres, abrasives and wires available.